Quality Management in Oil and Gas Projects

Section 1. Quality Tools and Techniques in Oil and Gas Projects Overview of Quality History of Quality Definition of Quality Evolution of Quality Management System Quality Inspection Quality Control Quality Assurance Quality Engineering Quality Management Total Quality Management Changing Views of Quality Quality Gurus and Total Quality Management Philosophies Principles of Total Quality Management Definition of Quality for Construction Projects Quality Management System Quality Plan Quality Assurance Quality Control Integrated Quality Management System Risk Management Risk Management Process Identify Risk Analyze/Assess Risk Prioritization Plan Risk Response Reduce Risk Monitor and Control Risk Risks in Construction Projects Supply Chain Management Supply Chain Management Process Supply Chain Stakeholder Supply Chain Management Processes Supply Chain in Construction Projects Quality Management System Quality Standards Importance of Standards Standards Organizations International Organization for Standardization ISO 9000 Quality Management System Quality System Documentation Quality Management System Manual Development of Quality Management System ISO Certification ISO/TS 29001 Quality Audit Overview of Oil and Gas Projects Oil and Gas Projects Oil and Gas Project Life Cycle Project Delivery Systems Types of Project Delivery Systems Design–Build The Turnkey Contract Types of Contracting/Pricing Management of Oil and Gas Project Project Management Processes Quality Tools for Oil and Gas Industry Introduction Categorization of Tools Classic Quality Tools Management and Planning Tools Process Analysis Tools Process Improvement Tools Innovation and Creative Tools Lean Tools Cost of Quality Quality Function Deployment Six Sigma Introduction Six Sigma Methodology Analytic Tool Sets Triz TRIZ Methodology Application of TRIZ TRIZ Process Tools for Construction Project Development Tools for Study Stage Tools for Design Stage Tools for Bidding and Tendering Stage Tools for EPC Stage HSE in Oil and Gas Projects Health, Safety, and Environmental Management Total Safety Management Health, Safety, and Environmental Standards ISO 14000 Environmental Management System Occupational Health and Safety Assessment Series 18000 ISO 45000 Health, Safety, and Environmental Management System Health, Safety, and Environmental Management Plan Major Causes of Site Accidents Preventive Measures Section 2. Quality Management Principles, Procedures, Concepts, and Methods in Oil and Gas Projects Overview of Quality in Oil and Gas Projects History of Quality Total Quality Management Construction Projects Process-Type Projects Non–Process-Type Projects Life Cycle of Construction Project Quality Definition of Construction Projects Construction Quality and Total Quality Management Quality Principles in Oil and Gas Projects Quality Management System Selection of Project Teams Project Team Construction Project Stakeholders Selection of Team Member Short-Listing of Team Members Bidding Procedure Selection of Design Team Request for Proposal Selection of EPC Contractor Selection of Project Management Consultant Selection of Construction Supervisor Selection of Specialist Consultant Selection of Subcontractor/Subconsultant Quality Management During Oil and Gas Project Phases Introduction Feasibility Study Phase Project Initiation Identification of Need Feasibility Study Project Goals and Objectives Identification of Alternatives/Options Analyze Alternatives Select Preferred Alternative Finalize Project Delivery and Contracting System Project Charter Concept Design Phase Select Design Team Members Identify Project Stakeholders Develop Responsibility Matrix Establish Concept Design Phase Requirements Identify Concept Design Deliverables Develop Concept Design Prepare Concept Design Prepare Preliminary Schedule Estimate Conceptual Cost Establish Project Quality Requirements Manage Concept Desing Quality Estimate Resourser Identify Project Risks Identify HSE Requirements Review Concept Design Finalize Concept Design Submit Concept Design Package FEED Phase Identify Design Team Members Identify Project Stakeholders Develop Responsibility Matrix Establish FEED Requirements Identify FEED Deliverables Develop FEED Information Collection Data Collection Technical Studies Prepare FEED FEED Drawings FEED Reports Prepare Project Schedule/Plans Evaluate and Estimate Project Cost Manage FEED Quality Estimate Resources Develop Communication Plan Manage Risks Manage HSE Requirements Develop FEED Documents Perform VE Update FEED Review FEED Finalize FEED Develop Tender Documents Submit FEED Package Bidding and Tendering Phase Organize Tender Documents Identify Stakeholders/Project Team Identify Tendering Procedure Identify Bidders Manage Tendering Process Manage Bidding and Tendering Phase Quality Manage Risks Review Bid Documents Award Contract Construction Phase Development of Project Site Facilities Notice to Proceed Kick-off Meeting Mobilization Identify Stakeholders Identify Owner’s Representative/ Project Manager Identify Contractor’s Project Team Members Identify PMC Team Identify Supervision Team Identify Regulatory Authorities Identify Subcontractors Develop Responsibility Matrix Establish Construction Phase Requirements Identify Contract Requirements Develop Construction Phase Scope Project Planning and Scheduling Develop Contractor’s Construction Schedule Develop Project S-Curve Develop Contractor’s Quality Control Plan Develop Management Plans Develop Stakeholder Management Plan Develop Resource Management Plan Develop Communication Management Plan Develop Risk Management Plan Develop Contract Management Plan Develop HSE Management Plan Execute Project Works Develop Detailed Engineering Develop Procurement Documents Execute Construction/Installation Works Monitor and Control Project Works Validate Executed Works Testing, Commissioning, And Handover Phase Identify Testing and Start-Up Requirements Identify Stakeholders Develop Scope of Work Develop Testing, Commissioning, and Handover Plan Execute Testing and Commissioning Works Manage Testing and Commissioning Quality Develop Documents Monitor Work Progress Train Owner’s/End User’s Personnel Handover the Project Close Contract Settle Payments Settle Claims Operation and Maintenance of Oil and Gas Projects Operation Management Maintenance Management Categories of Maintenance Manage Operation and Maintenance Quality Operation and Maintenance Program Bibliography